Potato Chips Production Line

China-Encounter With The Sachima-Continuous Frying Machine

China-Encounter With The Sachima-Continuous Frying Machine

How little the opportunities would be? To meet someone who thinks being just the way you are is enough to blow that person’s mind and without actual words necessary to understand each other.We had an opportunity by chance with the Taiwanese manufactures to go to China's famous leisure food factory for technical cooperation. The manufactures in China had been created by brothers from Taiwan. Focus on the production of snacks such as sweets, pastries, sachima, chocolate and jelly pudding. The sales and market share have always ranked first in China....

More
Indonesia - Beans Fried Bake

Indonesia - Beans Fried Bake

I am an operator engaged in the sale and purchase of beans in Indonesia. I have been in this industry for several years. The revenue shows sustained growth in recent years. Though volume of business has been growth, there are more and more old machines in the factory with increasing repair problems. Therefore, I decide to give it a change from now on……

More

Potato Chips Production Line | Food Processing Machinery Manufacturer - TSHS

Based in Taiwan, TSUNG HSING FOOD MACHINERY CO., LTD. is a Potato Chips Production Line | food processing equipment supplier since 1965 in snack foods industry.

500 food processing equipment lines sold over 60 countries, TSHS is a food machine expert with over 52 years of experiences. CE certified, reasonably priced food processing machinery are industrial fryers, oil heating systems, seasoning tumblers, liquid mixer machines, liquid sprayer machines, etc.

TSHS has been offering customers high-quality food processing machines for green peas, nuts, potato chips, grain puffs and corn puffs, with total snack foods solutions. They represent trust, specialty, high-quality and safety specialization, which is where their name TSHS came from.

Potato Chips Production Line

PC100、PC300、PC500

Potato Crisps Production Line

Potato Chips Production Line
Potato Chips Production Line

TsungHsing Food Machinery (THSH) is a manufacturer of snack food production line equipment for processing potato chips from agricultural products.
The Potato Chips Production Line of THSH is automatic, which is easy to operate and economizes manpower. The equipment is made of stainless steel, which is easy to clean and meets hygienic standards. Using fresh potatoes as raw materials, the whole process of washing, peeling, slicing, washing, de-watering, frying, seasoning and other steps to make delicious potato chips. The crispy taste with different flavors and packaging, suitable for all ages, and it is one of the most popular snack food in the world.

The Potato Chips Production Line of THSH, with the continuous fryer as the core, is equipped with conveyor, washing m/c, peeling m/c, slicers, washing m/c, de-water device, seasoning device…etc, combined into automatic production line, which economizes manpower. The following is a detailed description of the equipment at each stage:

potato_chips_production_line

1.Washing M/C

The first stage of the production of potato chips is washing, and the impurities such as stones and soil adhering to the surface of the potato are washed away by water at room temperature. The washing machine equipped by the Potato Chips Production Line of THSH is designed with a drum type, and the screw is used to control the transportation of raw materials to achieve the first-in-first-out effect.

2. Peeling M/C

In the second stage, the peeling machine of the Potato Chips Production Line is continuous, and the peeling effect is achieved by rubbing with a carborundum roller, and then the residue is brushed off with a brush wheel. The amount of peeling can be adjusted according to the needs of the peeling time, with the characters such as continuous operation, less loss of raw materials, simple operation and convenient maintenance.

3. Slicing M/C

The Potato Chips Production Line of THSH adopts the American Urschel brand slicer. Urschel is the most professional cutting equipment manufacturer in the world, and the product quality is obvious to all. With the principle of centrifugation, the potato chips can be cut to the required thickness quickly and accurately. The equipment is light and easy to operate. The same slicer can produce a variety of products by using the replaceable knife module to cut out different shapes of products.

4. Starch Washing M/C

The Potato Chips Production Line adopts the drum type design, and has a screw feeding device inside, which can make the product advance while using the water flow to wash the starch on the potato chips to avoid black spots after frying. The water of the starch washing machine can be recycled, and the export is transported with water and sprayed again to improve the quality of the potato chips.

5. Continuous Fryer

The continuous fryer is the core equipment of the Potato Chips Production Line, heating the frying oil by heating machine and controls the ratio of air and fuel. The potato chips are fried at a stable oil temperature and evenly presented in golden yellow color. The continuous fryer is equipped with PLC touch operation. The screen can set and display the frying temperature and time, and with multiple safety devices to ensure the personal safety and equipment functions of the devices. In addition, the filtration system can filter the residue during the frying process to extend the service life of the oil.

6.Seasoning System

The seasoning system of the Potato Chips Production Line of THSH consists of a powder mixer and a seasoning drum. The seasoning powder is quantitatively sent to the seasoning drum by a screw device, and the potato chips are uniformly mixed with the seasoning powder by the rotation of the seasoning drum to increase the flavor of the product. The seasoning system can be applied to a variety of snack foods and is an integral part of food processing.

Capacity

  • 100kg/hr, 300kg/hr, 500kg/hr

Flow Chart

Feeding → Washing → Peeling → Examine → Slice → Starch Washing → Dripping → Continuous Fryer → Dripping → QC Examine → Seasoning → Cooling → Packing
(This is the basic configuration, please contact us for other special processes.)

/potato_chips_production_line

Features

  • Having 100 kg/hr, 300 kg/hr, and 500 kg/hr optional capacities according to the requirements.
  • PLC control, easy to operate.
  • Optional dumping device for increased automation.
  • Completely detecting the quality of potato raw materials by the roller type inspection testing.
  • Adjustable conveying speed during the entire process.
  • Using the US Urschel slicing machine, which is fast and having good quality.
  • Adjustable slicing shape and thickness of the potato chips.
  • There is a de-water device before frying, which saves the heat energy consumption of the fryer.
  • Adjustable frying temperature and frying time according to the requirements.
  • Safety devices with alarms and shutdowns when the oil is over temperature, the exhaust gas temperature is too high, and the flow pressure difference is abnormal.
  • Indirect heating to extend the shelf life of oil and other products.
  • Automatically replenishing new oil with the level controller.
  • CIP device for quick cleaning of equipment.
  • The upper cover of the fryer can be lifted and lowered to facilitate equipment cleaning.
  • There are upper and lower limit switches during lifting to increase operational safety.
  • The seasoning drum is integrated, safe and hygienic.
  • Inspection and delivery before packaging to ensure product quality.

Product Features

  • The Potato Chips Production Line uses fresh potatoes as raw materials, the whole process of washing, peeling, slicing, washing, de-watering, frying, seasoning and other steps to make delicious potato chips, and to be one of the most popular snack food in the world. It’s easy to operate, economizing manpower, made of stainless steel, easy to clean and meets hygienic standards by automatic and consistent production line.

SPECIFICATIONS

Machine Product Description Photo
1. Feeding Conveyor for Washing M/C Specification: Length 2000 x Width 1000 x Height 1500 mm.。

Function: Quantitative feeding into the washing machine.

Horsepower Requirements: 1/2HP.

Features:

(1) Adjustable speed.

(2) Automatic production and economize manpower.
Potato Chips Production Line- Feeding Conveyor for Washing M/C
2. Washing M/C Specification: Length 3500 x Width 1500 x Height 2000 mm.

Function: Washing off impurities such as stones and dirt on the surface of the potato.

Horsepower Requirements: 2HP.

Features:

(1) Spiral feeding, first in and first out.

(2) Adjustable washing time.
Potato Chips Production Line-Washing M/C
3. Feeding Conveyor for Peeling M/C Specification: Length 2500 x Width 1000 x Height 2000 mm.

Function: Quantitative feeding the washed potato into the peeling machine.

Horsepower Requirements: 1/2HP.

(1) Adjustable speed.

(2) Automatic production and economize manpower.
Potato Chips Production Line-Feeding Conveyor for Peeling M/C
4. Peeling Machine Specification: Length 3000 x Width 2000 x Height 2000 mm.

Function: Potato peeling continuously

Horsepower Requirements: 3HP.

Features:

(1) Peeling with carborundum roller.

(2) Adjustable peeling time.
Potato Chips Production Line- Peeling Machine
5. Feeding Conveyor for Slicing M/C Specification: Length 2500 x Width 800 x Height 2500 mm.

Function: Quantitative feeding the peeled potato into the slicing machine.

Horsepower Requirements: 1/2HP.

Features::

(1) Feeding with the slicing speed.

(2) Conveyor equipped with spacers for increasing feeding stability
Potato Chips Production Line-Feeding Conveyor for Slicing M/C
6. Slicing M/C Specification: Length 800 x Width 800 x Height 1200 mm.

Function: Cut the potatoes into thin slices.

Horsepower Requirements: 2HP.

Features:

(1) The slicer was designed using a centrifugal principle.

(2) Replace the knife set to cut products of different shapes.
Potato Chips Production Line-Slicing M/C
7. Starch washing M/C Specification: Length 4200 x Width 1600 x Height 1800 mm.

Function: Washing off the starch on the surface of the potato.

Horsepower Requirements: 2HP.

Features:

(1) The raw potato is sliced by a centrifugal principle.

(2) The replaceable knife set cuts products to different shapes.
Potato Chips Production Line-Starch washing M/C
8. Drying Conveyor Specification: Length 2000 x Width 1600 x Height 1800 mm.

Function: Removing excess moisture from the surface of the potato chips.

Horsepower Requirements: 3HP.

Features:

(1) The moisture is removed by the air generated by the roots blower.

(2) The air volume can be adjusted according to the requirements.
Potato Chips Production Line-Drying Conveyor
9. Continuous Oil Fryer Specification: Length 8500 x Width 2400 x Height 2500 mm.

Function: Fixed frying temperature and time to make the potato chips fried.

Horsepower Requirements: 30HP.

Features:

(1) The oil is heated by the heating machine, and the potato chips are fried at a fixed frying temperature and time.

(2) Continuous frying production, maintaining frying temperature and product quality.

(3) Automatic cleaning system economizes cleaning time and s manpower.

(4) Automatic filtration and slag removal, increasing the use time and economizing the cost of oil.
Potato Chips Production Line- Continuous Oil Fryer
10. Seasoning System Specification: Length 2500 x Width 1500 x Height 1600 mm.

Function: Add seasoning powder to the desired taste to make delicious potato chips.

Horsepower Requirements: 2HP.

Features:

(1) The screw type drive feeds the seasoning powder quantitatively.

(2) Adjusting the tilt angle to control the mixing time of the product with the seasoning.
Potato Chips Production Line- Seasoning System
11. Discharge Conveyor Specification: Length 2000 x Width 800 x Height 1200 mm.

Function: Quantitatively discharging the seasoned potato chips.

馬Horsepower Requirements: 1/2 HP.

Features : Can be automated connected to the packaging system according to the requirements.
Potato Chips Production Line-Discharge Conveyor

PERIPHERALS / ACCESSORIES

1. Conveyor

Specification: Equipped according to the requirements.

Function: Sending the product to the next stage of manufacture.

Horsepower Requirements: 1/2-2HP.

Features: Can be automated connected to the packaging system according to the requirements.

2. Pouring M/C

Specification: Length 1500 x Width 1500 x Height 2000 mm.

Function: The whole box of potato raw materials is automatically poured into the hopper of the production line.

Horsepower Requirements: 1/2 HP.

Features: Stably pouring the raw material potato into the hopper one ton per time in a hydraulically driven way, which can greatly economize manpower.

3. Continuous Fine Filter

Specification: Length 1750 x Width 1410 x Height 1760 mm.

Conveyor Width: 70mm.

Horsepower Requirements: 1/4 HP.

Features:

(1) Continuous on-line filtration to simultaneously filter the frying oil in production.

(2) The filtering effect can reach 80Mesh to ensure the quality of filtration.

4. De-oil conveyor

Specification: Length 5000 x Width 1800 x Height 2500 mm.

Function: Effectively reduce the oil content on the surface and extend the shelf life of the product.

Horsepower Requirements: 5 HP.

Features: The excess oil on the product is taken out and matched with the feeding conveyor to achieve the function of continuous operation by using the principle of centrifugal force.

5. Water recovery system: According to the capacity and the requirements, it can achieve the goal of water conservation.

6. Color Sorter

Specification: Length 3000 x Width 1800 x Height 2000 mm.

Function: Automatic and continuous elimination of defective products in the production process.

Features: Using the optical principle, detecting the color difference and quickly shaving the defective product with wind pressure to achieve the online sorting function.

7. Packaging M/C: Can be adjusted according to the requirements and the yield.

APPLICABLE

Flaky Wavy Strip Shape
potato_chips_production_line potato_chips_production_line線 potato_chips_production_line

Potato Chips Sweet Potato Chips Taro Chips Cassava Chips
potato_chips_production_line potato_chips_production_line potato_chips_production_line potato_chips_production_line

LAYOUT

Green Pea Production Line

Applications

  • The Potato Chips Production Line uses fresh potatoes as raw materials, the whole process of washing, peeling, slicing, washing, de-watering, frying, seasoning and other steps to make delicious potato chips, and to be one of the most popular snack food in the world. It’s easy to operate, economizing manpower, made of stainless steel, easy to clean and meets hygienic standards by automatic and consistent production line.
Finished Product Gallery
Related Products
  • Corn Curl Production Line - Corn Curl Production Line
    Corn Curl Production Line
    KK-110、KK-220、KK-330

    TsungHsing Food Machinery (THSH) provides a complete Corn Curl Production Line, from the processing of the raw material shape by extruding and inflating to be fried and seasoned. The Corn Curl Production Line of THSH uses the corn, which is the simplest raw material and easy to obtain around the world. Shape by extruding and inflating, and then put into the continuous fryer and season it. It becomes the tasty snack and suitable for all ages. Corn grit, the raw material of the Corn Curl Production Line, having a special characteristic after mixed with water: It will become thick and hard by quick hit, but not by slow collision. Therefore, the Corn Curl Production Line uses this characteristic to mix and heat the corn grit and water, and then extrudes them by mold. Because of the steam inside contacts with air that increases the volume of the Corn Curl and to be extruded. At last, the striped tasty snack comes out and suitable for all ages. This product is widely used all over the world, and the well-known names are Twisty、Cheetos、KuKure、CornCurl.


  • Grain Puff Production Line - Grain Puff Production Line
    Grain Puff Production Line
    GP100, GP200, GP300

    Baked Extruded line, Corn Snack Extruded Line, Direct Expand Extruded Line, Popper Production Line, Cheese ball Production line, Thai Roll Snack Production Line, Grain Puff Production Line, Puff Corn Production Line TsungHsing Food Machinery (THSH) provides a machinery manufacturing, making the raw materials (grains like corn and rice) processing instantly into required shape, then baked and flavor added to be tasty snacks. The Grain Puff Production Line of THSH is easy to control and economize manpower by automatic production line, and the equipment is made of stainless steel which is easy to clean and accord to the requirements of food hygiene regulations. The whole production cycle uses rice or corn mash or other grains as raw materials, producing delicious products through the steps of mixing and humidification, grain bursting, cutting, drying or baking, and seasoning. By changing the mold, different shapes of products can be made on the same production line. With the injection machine, it can produce products with fillings, increase the taste of the products, suitable for all ages, and is one of the most popular snacks in the world.


  • Nuts Processing Machine - Nuts Processing Machine
    Nuts Processing Machine
    NPF、NPC、NPR

    The agricultural products which are the widely-used and easily-obtained the whole world over, such as peanuts, green peas, cashew nuts and almond fruits are as the raw material. Through the process of frying or roasting and seasoning, produce various leisure foods which are delicious and suitable for everyone. The finished-products of nuts on the current market could be classified by product category into coating with powder or liquid and without coating with anything; classified by aging process into frying and roasting.      According to the different processes and seasonings, the processing methods of nuts are kaleidoscopic and easy to develop new products. It is a product which could be worthy invested enormous time and effort in term of the industries of leisure food.


  • Noodle Snacks Production Line - Noodle Snack Production Line
    Noodle Snacks Production Line
    TSHS-NS-300、TSHS-NS-500

    Noodle snakes (also known as snack noodles) are the bulk of the snack food market in Asia. Using the simple raw material - flour, which is easy to obtain around the world, mixed with water and other raw material to stir into dough, then stretched into crust, cut with a knife, and after frying and seasoning, it can produce the snack foods which are suitable for all ages and delicious. For casual food, the most common are fried noodle snack and crispy noodles. Among the long-term products in the Taiwan market, the most famous one are the “everyone says GOOD GOOD EAT” series products of Wei Lih Food company; In Japan is the Baby Star Crispy Noodle Snack of OYATSU company (ベビースターラーメン); in Malaysia is the New Star company's brand Snek ku is also quite popular; in the Thai market, the fried noodel snakes were made into the shape of chicken legs, let the word chicken leg (ขาไก่) become a synonym for fried noodle snakes in Thailand. TsungHsing Food Machinery provides an automated, high-quality noodle snake production line is safe and hygienic, and can be produced easily and quickly.


  • Green Pea Production Line - Green Pea Production Line
    Green Pea Production Line
    TSHS-GP-150、TSHS-GP-300、TSHS-GP-500、TSHS-GP-700

    TsungHsing Food Machinery is a professional manufacturer of Frying Green Pea Production Line equipment. Frying Green Pea is currently one of the most popular snack foods in the world. The more common ones are Garlic Green Pea and Coating Green Pea. TsungHsing Food Machinery provides automatic, high-quality and high-yield Frying Green Pea Production Line, and also develops special process combinations to reduce the damage rate of products during production. Fried Green Pea.


  • Fish Shred Production Line - Fish Shred Production Line
    Fish Shred Production Line
    FS75、FS100

    Food technology has become one of th most important branches of modern technology. At present , international standard of living is raising. The goal for people not only in pursuit of the staple food. Also leisure snacks becoming for the unintentional expendable food. In order to attract customers purchasing food by undependent , all manufacturers do their best to cudgel their brains in food prices , packages , yastes , quantity and feeling. The design purpose for leisure snacks is various changs. There are many functions for shred cod machine , including save time , save manpower , effective , prove the quality of food , the chemical in the storage process and automatic production for large quantity. Shred cod making plant including various purposes-fruit cakes , shred fruit , fish biscuit , shrimp biscuit , shred fish , shred shrimp and so on.The less investment the more profitable , large sales network , it is safeguard for food manufacturers investing in. The Pollack Fish Snack can be said to be a classical Taiwanese snack, and many people have fond childhood memories of it. It was considered a high class import food that gradually became an important product in the surimi processing industry in Taiwan. The raw fish is deboned to obtain the meat, which is then rolled, minced, filtered, seasoned, and stirred to produce the surimi. The surimi is spread out on cloth and sun dried. After the surimi has dried into thin pieces, it is then peeled off and roasted. Finally, the roasted surimi is sliced into thin threads to make the Pollack Fish Snack. TSHS has been investing efforts in the manufacturing, research, and development of Pollack Fish Snack production lines since 1985, making us the top old brand of professional equipment supplier. We also have the biggest factory in the industry and are very experienced in equipment design and manufacturing. In 2010, we even brought in the technical expertise of the leading equipment companies in Japan. We are continuously upgrading our equipment to conform to the latest international requirements in manufacturing.


  • Inflate Production Line - Inflate (Pellet) Production Line
    Inflate Production Line
    INP

    Snack pellet generally refer to cereal, potato and bean with less water content as a main raw material through a process of extruding, heating to increase volume itself. Due to fluffy texture of food, crispy and sweet, people love it.


  • Fish Murukku Production Line - Fish Murukku Production Line
    Fish Murukku Production Line
    FMK

    Muruku is the most popular and delicious snack in India and Southeast Asia. It originated in southern and western Indian cuisine. The earliest version of the snack is made by hand-kneading rice flour, flour, soy flour and seasoning. First, put into a small container the be extruded into a flat spiral, and then fried in vegetable oil until crisp.


  • Banana Chips Production Line - Banana production line
    Banana Chips Production Line
    BC400

    After banana sliced up, it becomes a banana chips through a fried process. After buying banana from banana farm, according to its size assorted and washed、sliced and deep fried. In this way, less nutrition loss, it contains fat, lower calorie and eating more without gaining weight. Color of the banana chips is yellow and golden.



Product catalog Download


Press Release