Fish Shred Production Line

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Fish Shred Production Line | Food Processing Machinery Manufacturer - TSHS

Based in Taiwan, TSUNG HSING FOOD MACHINERY CO., LTD. is a Fish Shred Production Line | food processing equipment supplier since 1965 in snack foods industry.

500 food processing equipment lines sold over 60 countries, TSHS is a food machine expert with over 52 years of experiences. CE certified, reasonably priced food processing machinery are industrial fryers, oil heating systems, seasoning tumblers, liquid mixer machines, liquid sprayer machines, etc.

TSHS has been offering customers high-quality food processing machines for green peas, nuts, potato chips, grain puffs and corn puffs, with total snack foods solutions. They represent trust, specialty, high-quality and safety specialization, which is where their name TSHS came from.

Fish Shred Production Line

Thai BENTO fish fillets, Chinese Fragrant fillet or Surimi Fish Snack、Malaysian Gindaco

Fish Shred Production Line
Fish Shred Production Line

TsungHsing Food Machinery (TSHS) provides snack foods through the processing of production equipment for the processing of surimi as the main raw material. It is a derivative application of fish products.

The Pollack Fish Snack can be said to be a classical Taiwanese snack, and many people have fond childhood memories of it. It is said that the pollack fish snack was invented by the Japanese and later passed to Taiwan. It was considered a high class import food that gradually became an important product in the surimi processing industry in Taiwan. Related applications are widely used in various Asian countries.

The production process of the Fish Shred Production Line of TSHS can be divided into ten operation works just like surimi mixing, ejecting, pre-baking, drying, dipping, air drying, baking, cutting and shredding.

 

1、Surimi Raw Material Mixing
The surimi flour and the seasoning are added to the high speed crushing strainer container for cutting and stirring, so that the surimi is more meticulous and tasty, and the machine is not easily blocked in production.
2、Ejector
The stirred fish paste is pumped into the storage drum of the ejector by a screw pump, and the surimi is slightly matured by heating in a molding machine on a molding machine that is uniformly extruded to the fish production equipment via a roller, and the scraper is used. Scrape the fish fillets into the pre-baked oven.
The stirred surimi is pumped into the storage drum of the ejector by a screw pump, and then uniformly extruded through a roller to the ejector of the fish shred production equipment. Being heated by the ejector to make the surimi slightly mature and utilized. The scraper scrapes the fish fillet into the pre baking machine.
3、Pre Baking M/C
The pre-baking machine of the fish shred production equipment of TSHS is heated by gas infrared fire tube, which can instantly remove the moisture of the surimi skin and prevent it from sticking to the mesh belt when it enters the next process.
4、Dryer
The Dryer of the Fish Shred Production Line of TSHS is made of stainless steel according to the requirements of food hygiene regulations, and the heating system uses a gas direct fire burner, high heating efficiency, energy clean and non-polluting products. The hot air circulation system uses a stainless steel turbo-type windmill to be placed in a crosswise manner so that the hot air is uniform and has no-escape corner, so that the surimi can be evenly heated while being dried to achieve the best quality.
5、Dipping M/C
The dipping machine of the fish shred production equipment of TSHS is made of stainless steel for ensuring the sanitary condition of the whole product. And through the special design of the company, using the vertical wrap system and food grade steel scraper, the excess sauce can be scraped off, and the sauce can be evenly spread on the fish fillet to make the product taste the best.
6、Hanging Air Dryer
The main feature of the hanging air dryer of the Fish Shred Production Line of TSHS is to slowly deepen the sauce into the inside of the fish fillet to increase the flavor by using the dipped fish fillet and the surface sauce in the natural air-dry mode.
7、Infra-Red Conveyor Oven
The gas infra-red conveyor oven of the fish shred production equipment is heated and baked by using the infrared ray, and the radiant heat of the infrared rays directly penetrates the fish fillets to achieve rapid ripening and foaming to increase the taste of the product.

Capacity

  • 60kg/hr 120kg/hr

Flow Chart

Ten operation works: Surimi Mixing→ Ejecting→ Pre-baking→ Drying→ Dipping→ Baking→ Cutting→ Shredding.

Features

  • The product is made from surimi as the main raw material, and different processing methods and processes are derived. Different product applications are available. Such as Thailand's well-known BENTO fish fillets, Japanese natori surimi fish snack, Chinese fragrant fillet or surimi fish snack, Malaysian gindaco.
  • TSHS provides automatic production of the Fish Shred Production Line with stable quality control. And the design emphasizes: the equipment is easy to operate and made of stainless steel, which compliances food hygiene and safety. Manpower economizing, and increasing efficiency.

Product Features

  • The raw materials of fish shred are mainly surimi, wheat flour, sugar, salt, etc., and are processed into high speed crushing strainer, beating, seasoning, stirring and other processes to make surimi raw materials. The surimi is then extruded into a sheet shape through a ejector, dried, dipped, air-dried, and then cut into a filament by a wire cutter after being cut and cooled by a high-temperature baking to complete the production.

SPECIFICATIONS

Machine

Product Description

Photo

1. High Speed Crushing Strainer

Specification:

Length 2910 x Width 2010 x Height 1570 mm.

Features:

(1)The pot body 304# is made of stainless steel, and the aluminum alloy is used for the lid and the discharge port.

(2)The cutter is made of SUS420 stainless steel.

(3)Horsepower Requires 50H.

fish_shred_production_line_01.jpg

2. Ejector

WS-210

Specification:

Length 4015 x Width 1675 x Height 2120 mm.

Horsepower Requirements:

1HP x 1 + 1/4HP x 1.

Features:

(1)Using infrared heater.

(2)The roller of the ejector is made of 304# stainless steel.

(3)The inside of the roller is cooled by circulating cooling water.

(4)The wheel width of 1050mm can simultaneously extrude two pieces of fish fillets.

fish_shred_production_line_02.jpg

3. Pre Baking M/C

Specification:

Length 2950 x Width 1100 x Height 1300 mm.

Horsepower Requirements:1/4HP。

Features:

(1)Using stainless steel aheap balanced conveyor belt.

(2)Using infrared heater.

fish_shred_production_line_03.jpg

4. 11 layers gas operation - Conveyor Type Auto Dryer

WS-206

Specification:

1.1 Outer diameter Length 12295 x Width 2435 x Height 3500 mm.

1.2 Inner diameter Length 10000 x Width 1342 x Height 2590 mm.

Horsepower Requirements:

(1)Conveyor uses TECO Motor + Reducer 3HP.

(2) Air Circulating Fan: Using TECO Motor 2HP.

Features:

(1)The whole equipment is made of stainless steel according to the requirements of food hygiene regulations.

(2)The heating system uses a gas direct fire burner, high heating efficiency, energy clean and non-polluting products.

(3)(3) The hot air circulation system uses a stainless steel turbo-type windmill to be placed in a crosswise manner so that the hot air is uniform and has no-escape corner, so that the surimi can be evenly heated while being dried to achieve the best quality.

fish_shred_production_line_04.jpg

5. Dipping Machine

Specification:

Length 870 x Width 1420 x Height 1622 mm.

Horsepower Requirements:1/2 HP. Adjustable motor deceleration.

Features:

(1) The whole equipment is made of stainless steel according to the requirements of food hygiene regulations.

(2) Scraping off the excess sauce, and spread the sauce evenly on the fish fillet to achieve the best taste by the special design, which uses the vertical jam system with food grade steel scraper.The special design, the vertical jam system with food grade steel scraper.

fish_shred_production_line_05.jpg

6.Air Dryer

Specification:

Length 2730 x Width 1950 x Height 2055 mm.

Horsepower Requirements: 2 HP. Adjustable motor deceleration.

Features:

The main feature of the hanging air dryer of the Fish Shred Production Line of THSH is to slowly deepen the sauce into the inside of the fish fillet to increase the flavor by using the dipped fish fillet and the surface sauce in the natural air-dry mode.

fish_shred_production_line_06.jpg

7. Infra-Red Conveyor Oven

Specification:

Length 5800 x Width 1000 x Height 860 mm.

Horsepower Requirements: 1 HP. Adjustable motor deceleration.

Features:

It is heated by gas infrared heating, and the radiant heat of infrared rays is directly penetrated into the fish fillet to achieve rapid ripening and foaming to increase the taste of the product.

fish_shred_production_line_07.jpg

LIVE SHOT

  

  

LAYOUT 

fish shred production line

Applications

  • Fish Snacks, Dried Fish Fillet, Black Sesame Sandwich Wire
Finished Product Gallery
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