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Grain Puff Production Line
Baked Extruded line、Corn Snack Extruded Line、Direct Expand Extruded Line、Popper Production Line、Cheese ball Production line、Puff corn Production Line、Corn Cracker Production Line、Thai Roll Snack Production Line、ขนมข้าวโพดอัดแท่งแบบแบน、ขนมข้าวโพดอัดแท่ง、ขนมข้าวโพดอัดแท่งสไตล์ญี่ปุ่น、泰國捲生產線、米果捲生產線、乖乖生產線
Puff Corn Food Processing
TsungHsing Food Machinery is a grain puff production line mahcine manufacturer and supplier. TsungHsing Food Machinery (TSHS) provides a machinery manufacturing, making the raw materials (grains like corn and rice) processing instantly into required shape, then baked and flavor added to be tasty snacks.
The Grain Puff Production Line of TSHS is easy to control and economize manpower by automatic production line, and the equipment is made of stainless steel which is easy to clean and accord to the requirements of food hygiene regulations.
The whole production cycle uses rice or corn mash or other grains as raw materials, producing delicious products through the steps of mixing and humidification, grain bursting, cutting, drying or baking, and seasoning.
By changing the mold, different shapes of products can be made on the same production line. With the injection machine, it can produce products with fillings, increase the taste of the products, suitable for all ages, and is one of the most popular snacks in the world.
Capacity
- 100 kg/hr (GP100)
- 200 kg/hr (GP200)
- 300 kg/hr (GP300)
Features
- Optional capacity from 100 kgs/hr, 200 kgs/hr, 300 kgs/hr according to the requirements.
- Easy to control by automatic production line.
- Optional fillings for cooking makes it easy to prepare all of the raw materials.
- Using the corn or rice mash as the raw material, having the benefit of easy to getting and low-budget.
- No wasting from being fully utilized of the raw materials.
- The raw material mixer can be used in one-to-two with cereal burst machine, saving equipment investment cost.
- Provides moisture meter to measure the moisture content of raw materials before and after humidification.
- Good taste from single-axis spiral extruding and leavening.
- Adjustable feeding speed according to the production requirements.
- Variety of different shape product by replacing mold easily.
- The cutting device of the extruder has a cover to ensure safe operation.
- Adjustable baking or drying temperature and time.
- Equipped with the temperature display and control device
- Insulation device to improve thermal efficiency.
- Optional round and rectangular product cutting machine according to the requirements.
- The liquid sprayer has electric heat insulation to maintain liquid fluidity.
- The powder sprinkler feeds the seasonings with a screw, and the amount of powder can be adjusted according to the requirements.
- Integrated, safe and hygienic seasoning drum.
- The equipment of the whole production cycle is made of stainless steel which is hygiene and easy to clean.
Flow Chart
Raw Material Mixing and Humidification → Shape by Spiral Extruding (if it is with filling, the filling is done at the same time as the extrusion) → Baking or Drying → Liquid (Oil) Sprayer → Seasoning → Cooling → Packing
(This is the basic configuration, please contact us for other special processes.)
Equipment Description At Each Stage
1. Humidifying Mixer
he first stage of the production of Grain Puff is the mixing of raw materials, with normal temperature, clean water and raw materials such as rice, corn mash, or other grain mixed to a moisture content suitable for extrusion. The humidifier equipment in the Grain Puff Production Line of THSH have vertical and horizontal forms, which are used according to the raw materials used by customers.
The cereal burst machine of the Grain Puff Production Line is a single-axis spiral structure, with the design of the mold produce the required shape. The mixer sends the raw material to the storage drum of the cereal burst machine, and the mold is heated by electric heating. When the temperature reaches the required temperature, the extrusion starts, the product expands due to the friction of the high temperature and the spiral pressure, and the product is semi-cooked during the leavening process. Products without filling can be cut directly at the exit of the mold according to the required length. The cutting machine has a protective cover to ensure safety. It also has the features of adjustable feeding speed and cutting speed, which can be continuously operated, less loss of raw materials, simple operation and convenient maintenance. The mold can be replaced, and the same production line can produce a variety of products with high economic benefits.
The filler of the Grain Puff Production Line is an optional equipment and is only used in products with fillings. The filler has a double-layered pot to store the stuffing, the interlayer has insulation to prevent the filling from solidifying, and the filling is connected to the extruder through the metal hose by the pump, and the filling is injected into the product while the product is extruded and not yet solidified to add flavor and taste.
The cutting machine of the Grain Puff Production Line of THSH has a round and a rectangular product cut, which are used in products with filling. Mainly to control the length of the product, the round product is controlled by the spacing between the die-cut molds. The rectangular product is first flattened by rounding the product, and then control the required length by adjusting the cutter and the feeding speed.
The oven of the Grain Puff Production Line is mainly used for filling products, tunnel design, There has conveyor and leveling device to spread the product evenly on the conveyor inside, and use infrared fire tube as heating medium. Located above and below the conveyor, each fire tube is independently controlled by turning on and off. The firepower can be adjusted according to the product requirements. The unique penetration of the infrared fire tube is used to make the product evenly heated, and the flavor is unique and crispy. The heating zone of the oven is equipped with a heat preservation device, which can keep the heat energy in the machine, saving energy and having friendly working environment.
The conveyor type auto dryer is used in products without filling. The temperature is lower than that of the oven. The dryer can be a single-layer or multi-layer conveyor. It is prepared according to the output and drying time. The air is heated by the burner and the hot air is sent to the drying area for circulation by windmill. The drying temperature and drying time can be set according to the product requirements. The heating zone of the dryer is equipped with a heat preservation device, which can keep the heat energy in the machine, saving energy and having friendly working environment.
The seasoning system of the Grain Puff Production Line of THSH is composed of a liquid (oil) sprayer, a powder sprinkler and a seasoning drum. In the pump, the seasoning liquid or oil is sprayed on the product through the nozzle, so that the product has the appropriate humidity to absorb the seasoning powder. The seasoning powder is spiral and quantitative feeding to the seasoning drum, so that the product and the seasoning are evenly mixed when the seasoning drum is turned over, thereby increasing the flavor of the product. The seasoning drum of the Grain Puff Production Line is integrally formed, hygiene and easy to cleaning, and can be applied to various snack foods, which is an indispensable part of food processing.
Discharge Conveyor
The conveyor is used to deliver the seasoned product, which has a cooling effect on the one hand, and can be automated connected to the packaging system, economizes manpower, increases hygiene and maintains product quality on the other hand.
Optional Equipments：
1. Conveyor
For the purpose of continuous production, it is recommended to purchase the following spare parts.
Cereal Burst Machine: Screw Barrel (snail cylinder).
Infra-Red Tunnel Oven: Infrared Fire Tube
 |  |  |  |  |  |  |
| Puff Corn | Corn Snack | Spherical | Star-shaped | Corn Bar | Filling Bar | Grain Puff |
LAYOUT
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The exhibition in ThailandFood Pack Asia 2020
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Country ：Thailand Bangkok
DATE：2020.02.12 ~ 2020.02.15
PLACE：Bangkok International Trade & Exhibition Centre (BITEC)
The exhibition in SingaporeIn response to the new coronavirus (COVID-19) epidemic. After the careful consideration, the organizer decided to postpone the exhibition of FHA-Food & Beverage 2020.
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