Grain Puff Production Line / TSHS have experience to provide more than 500 fried production line all over the world.

Grain Puff Production Line

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Puff Corn Food Processing

TsungHsing Food Machinery is a grain puff production line mahcine manufacturer and supplier. TsungHsing Food Machinery (TSHS) provides a machinery manufacturing, making the raw materials (grains like corn and rice) processing instantly into required shape, then baked and flavor added to be tasty snacks.
The Grain Puff Production Line of TSHS is easy to control and economize manpower by automatic production line, and the equipment is made of stainless steel which is easy to clean and accord to the requirements of food hygiene regulations.
The whole production cycle uses rice or corn mash or other grains as raw materials, producing delicious products through the steps of mixing and humidification, grain bursting, cutting, drying or baking, and seasoning.
By changing the mold, different shapes of products can be made on the same production line. With the injection machine, it can produce products with fillings, increase the taste of the products, suitable for all ages, and is one of the most popular snacks in the world.

Capacity

• 100 kg/hr (GP100)
• 200 kg/hr (GP200)
• 300 kg/hr (GP300)

Features

• Optional capacity from 100 kgs/hr, 200 kgs/hr, 300 kgs/hr according to the requirements.
• Easy to control by automatic production line.
• Optional fillings for cooking makes it easy to prepare all of the raw materials.
• Using the corn or rice mash as the raw material, having the benefit of easy to getting and low-budget.
• No wasting from being fully utilized of the raw materials.
• The raw material mixer can be used in one-to-two with cereal burst machine, saving equipment investment cost.
• Provides moisture meter to measure the moisture content of raw materials before and after humidification.
• Good taste from single-axis spiral extruding and leavening.
• Adjustable feeding speed according to the production requirements.
• Variety of different shape product by replacing mold easily.
• The cutting device of the extruder has a cover to ensure safe operation.
• Adjustable baking or drying temperature and time.
• Equipped with the temperature display and control device
• Insulation device to improve thermal efficiency.
• Optional round and rectangular product cutting machine according to the requirements.
• The liquid sprayer has electric heat insulation to maintain liquid fluidity.
• The powder sprinkler feeds the seasonings with a screw, and the amount of powder can be adjusted according to the requirements.
• Integrated, safe and hygienic seasoning drum.
• The equipment of the whole production cycle is made of stainless steel which is hygiene and easy to clean.

Flow Chart

Raw Material Mixing and Humidification → Shape by Spiral Extruding (if it is with filling, the filling is done at the same time as the extrusion) → Baking or Drying → Liquid (Oil) Sprayer → Seasoning → Cooling → Packing
(This is the basic configuration, please contact us for other special processes.)

Equipment Description At Each Stage

1. Humidifying Mixer

he first stage of the production of Grain Puff is the mixing of raw materials, with normal temperature, clean water and raw materials such as rice, corn mash, or other grain mixed to a moisture content suitable for extrusion. The humidifier equipment in the Grain Puff Production Line of THSH have vertical and horizontal forms, which are used according to the raw materials used by customers.

Specification: Length 1200 x Width 1200 x Height 1500 mm.

Function: The raw materials are mixed with an appropriate amount of water according to the required water content and sent to the cereal burst machine.

Horsepower Requirements: 3 HP.

Features:(1) Vertical Mixing. (2) Saving equipment investment cost by one-to-two collocation and the automatic production line.

2. Grain Puff Extruder (Cereal Burst Machine)

The cereal burst machine of the Grain Puff Production Line is a single-axis spiral structure, with the design of the mold produce the required shape. The mixer sends the raw material to the storage drum of the cereal burst machine, and the mold is heated by electric heating. When the temperature reaches the required temperature, the extrusion starts, the product expands due to the friction of the high temperature and the spiral pressure, and the product is semi-cooked during the leavening process. Products without filling can be cut directly at the exit of the mold according to the required length. The cutting machine has a protective cover to ensure safety. It also has the features of adjustable feeding speed and cutting speed, which can be continuously operated, less loss of raw materials, simple operation and convenient maintenance. The mold can be replaced, and the same production line can produce a variety of products with high economic benefits.

Specification: Length 1800 x Width 1800 x Height 2000 mm.

Function: The semi-cooked product shaped by spiral extruding and leavening process.

Horsepower Requirements: 25 HP.

Features:(1) Good taste from single-axis spiral extruding and leavening. (2) Suitable for granular raw materials.

3. Filler

The filler of the Grain Puff Production Line is an optional equipment and is only used in products with fillings. The filler has a double-layered pot to store the stuffing, the interlayer has insulation to prevent the filling from solidifying, and the filling is connected to the extruder through the metal hose by the pump, and the filling is injected into the product while the product is extruded and not yet solidified to add flavor and taste.

Specification: Length 1200 x Width 720 x Height 1500 mm.

Function: The filling is simultaneously injected into the product during the leavening process.

Horsepower Requirements: 3 HP.

Features:(1) Adjustable filling amount. (2) Product taste and diversity optimization.

4. Cutting Machine

The cutting machine of the Grain Puff Production Line of THSH has a round and a rectangular product cut, which are used in products with filling. Mainly to control the length of the product, the round product is controlled by the spacing between the die-cut molds. The rectangular product is first flattened by rounding the product, and then control the required length by adjusting the cutter and the feeding speed.

Specification: Length 2700 x Width 830 x Height 1520 mm.

Function: Cut the product to the ideal length.

Horsepower Requirements: 1 HP.

Features: (1) Optional round and rectangular product cutting machine according to the requirements. (2) The length of the round product can be changed by the changeable spacing between the die-cut molds. (3) The length of the rectangular product can be controlled by speed adjusted.

5. Infra-Red Tunnel Oven

The oven of the Grain Puff Production Line is mainly used for filling products, tunnel design, There has conveyor and leveling device to spread the product evenly on the conveyor inside, and use infrared fire tube as heating medium. Located above and below the conveyor, each fire tube is independently controlled by turning on and off. The firepower can be adjusted according to the product requirements. The unique penetration of the infrared fire tube is used to make the product evenly heated, and the flavor is unique and crispy. The heating zone of the oven is equipped with a heat preservation device, which can keep the heat energy in the machine, saving energy and having friendly working environment.

Specification: Length 8500 x Width 1350 x Height 1800 mm.

Function: With infrared heat into the product is cooked crispy products.

Horsepower Requirements: 1 HP.

Features: (1) Suitable for products with fillings, the cooking temperature is higher. (2) Using gas as a fuel, and baking crispy products by infrared penetrating. (3) Adjustable baking time.

6. Conveyor Type Auto Dryer

The conveyor type auto dryer is used in products without filling. The temperature is lower than that of the oven. The dryer can be a single-layer or multi-layer conveyor. It is prepared according to the output and drying time. The air is heated by the burner and the hot air is sent to the drying area for circulation by windmill. The drying temperature and drying time can be set according to the product requirements. The heating zone of the dryer is equipped with a heat preservation device, which can keep the heat energy in the machine, saving energy and having friendly working environment.

Specification: Length 9500 x Width 2400 x Height 2600 mm.

Function: The product is cooked into a crispy product by hot air.

Horsepower Requirements: 10 HP.

Features: (1) Suitable for products without fillings, the cooking temperature is lower. (2) Multi-layer conveying, the product can be turned over and evenly heated. (3) Adjustable baking time and temperature.

7. Seasoning System

The seasoning system of the Grain Puff Production Line of THSH is composed of a liquid (oil) sprayer, a powder sprinkler and a seasoning drum. In the pump, the seasoning liquid or oil is sprayed on the product through the nozzle, so that the product has the appropriate humidity to absorb the seasoning powder. The seasoning powder is spiral and quantitative feeding to the seasoning drum, so that the product and the seasoning are evenly mixed when the seasoning drum is turned over, thereby increasing the flavor of the product. The seasoning drum of the Grain Puff Production Line is integrally formed, hygiene and easy to cleaning, and can be applied to various snack foods, which is an indispensable part of food processing.

Specification: Length 3000 x Width 3000 x Height 1800 mm.

Function: Adding seasoning powder to make delicious potato chips according to the ideal taste.

Horsepower Requirements: 5 HP.

Features: (1) Three-in-one device consisting of sprayer, powder sprinkler and seasoning drum. (2) Using the spray liquid to moisten the surface of the product, and then mix the seasoning powder into the seasoning drum for mixing.

8. Discharge Conveyor

Discharge Conveyor The conveyor is used to deliver the seasoned product, which has a cooling effect on the one hand, and can be automated connected to the packaging system, economizes manpower, increases hygiene and maintains product quality on the other hand.

Specification: Length 2000 x Width 800 x Height 1200 mm.

Function: Quantitatively delivering the seasoned Grain Puff products.

Horsepower Requirements: 1/2 HP.

Features: Can be automated connected to the packaging system according to the requirements.

Optional Equipments：

1. Conveyor

Specification: Configuring according to requirements.

Function: Sending the product to the next stage of manufacture.

Horsepower Requirements: 1/2 -2 HP.

Features: Can be automated connected to the packaging system according to the requirements.

2. Boiler

Specification: Length 1500 x Width 1500 x Height 2000 mm.

Function: Mixing the fillings and cooking them to the extent that they can be filled.

Horsepower Requirements: 1 HP。

Features: In the way of gas heating, with the stirring blade, the filling can be evenly cooked to the required extent, which can effectively control the quality and economize manpower.

3. V Type Mixer

Specification: Length 1500 x Width 1200 x Height 2000 mm.

Function: Mixing various flavor powder evenly according to the formula.

Horsepower Requirements: 2 HP.

Features: Mixing seasoning powder evenly by V structure, front and rear large angle flipping. Which can effectively control the quality and save manpower.

4. Pulverizer

Specification: Length 1200 x Width 600 x Height 1000 mm.

Function: Seasonings such as salt and sugar can be pulverized to the desired particle size.

Horsepower Requirements: 2 HP.

Features: Use the rotor to rotate at a high speed to pulverize the salt or sugar to the desired particle size.

5.Spare parts

For the purpose of continuous production, it is recommended to purchase the following spare parts.

Cereal Burst Machine: Screw Barrel (snail cylinder).

Infra-Red Tunnel Oven: Infrared Fire Tube

With mold replacement, you can make a variety of different shapes of products.

Puff Corn	Corn Snack	Spherical	Star-shaped	Corn Bar	Filling Bar	Grain Puff

LAYOUT

CASE STUDY

THAILAND- GRAIN PUFF PRODUCTION LINE
The customer we cooperated with the famous factory which devoted to grain puff production in Thailand. Our customer is one of snack production factory from SEVEN-ELEVEN(7-11), which is the well-known convenient store in Japan.......

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